Reliable Crimping for Electric Vehicle (EV) & Automotive Electronics with Rennsteig
Industries
Electric Vehicle (EV)
Automotive Electronics
Application Criticality: VERY HIGH
The Challenge
- High current + compact wiring
- Heat and vibration stress
- Zero tolerance for crimp failure
- OEM and export audit pressure
Why It Matters
In EVs, a single weak crimp can cause:
- Overheating
- Power loss
- Safety hazards
This leads to field failures and warranty risk.
Rennsteig Advantage
- Precise conductor compression
- Stable electrical resistance
- Reduced operator fatigue in repetitive work
- Consistent crimp quality under mass production
Result
- • Safer EV electrical systems
- • Stable long-term performance
- • Compliance with global OEM standards
Recommended Production Toolkit
624 000 3
Crimp System Tool PEW 12 (without die set)
618 020 3
PEW 8 – The handy service crimper
97 53 14
Self-Adjusting Crimping Pliers for wire ferrules With lateral access
97 21 215
Crimping Pliers
97 51 13
Crimping Pliers for RJ45 Western plugs
Wera Click Torque B 1 Torque Wrench
624 1540 3 1 RT
Crimp Tool for Micro-Pack 100W Series Terminals, Cable Range AWG 22 / 20, 0.35/0.50 SQ-MM
624 140 3 RT
CRIMPING PLIERS PEW 12.140 COAX-
97 53 18
KNIPEX Twistor16® Self-Adjusting Crimping Pliers for wire ferrules With rotatable die head
97 51 10
Crimping Pliers for Western plugs
6370 0300 1 RT1
eForce® - Battery Powered Crimping Tool
Click-Torque B 2 torque wrench
with reversible ratchet, 20-100 Nm
