Part of Mango Semiconductors India Private Limited
marketing@mangosemiconductors.com
Call us +91 (120) 4238670
Mango Semiconductors
Enquire Now
Zero-Failure Crimping for Wire Harness Manufacturing with Rennsteig

Zero-Failure Crimping for Wire Harness Manufacturing

Wire Harness Manufacturing

Industries

Automotive Wire Harness

EV Harness Systems

OEM Production Lines

Application Criticality: HIGH

The Challenge

  • Variation in crimp quality due to operator skill
  • Tool wear not detected early
  • Rejections during OEM audits
  • Inconsistent pull-out force across batches

Why It Matters

A poor crimp may pass visual inspection but fail under:

  • Vibration
  • Heat cycling
  • Long-term current load

This leads to field failures and warranty risk.

How Rennsteig Solves This

  • Precisely controlled crimp force
  • Uniform crimp geometry across operators
  • High repeatability batch after batch
  • Long tool life with predictable wear

Result

  • Reduced rework & scrap
  • Audit-friendly crimping process
  • Consistent electrical & mechanical performance

Typical Tool Kit Value: ₹5–12 Lakhs per harness line

Recommended Production Toolkit

Rennsteig – Controlled Production Crimping (PRIMARY)

636 084 3

Crimping machine CM 25-3

8782 0009 6

4/8-Indent Crimping Tool SelectorCrimp HDT-48

8000 1001 3

Miniature wire cutter and strand trimming tool

700 020 36

Cable shears D20

700 027 2

Cable shears D27

700 038 3

Cable shears D38

712 060 3

Cable cutter D60

Intercable Tools –

STILO60

Battery operated hydraulic crimping tool | 60 kN | max. 300 mm2

AP130-C2

Battery Operated Hydraulic Crimping Tool up to 130kN

PMC25

Mechanical Crimpingtool x cable lugs 10-25mm² hex. Crimp

Knipex – Cable Preparation

95 32 320

Cable Cutter (ratchet principle, 3-stage)

12 52 195

KNIPEX PreciStrip16® Automatic insulation stripper

Wera – Torque Controlled Fastening

Torque Screwdriver

Wera – Torque Controlled Fastening

VDE screwdrivers

Wera

Click Torque A 6 Set Adjustable Torque Wrench

Wera

Chat Widget WhatsApp